Machine Tools Industry
Compressed Air Dryers & Chillers for Machine Tools Industry
We are Sanpar
“Invest in the best for your machines with SANPAR. Our air dryer is efficient, easy to maintain, and guaranteed to deliver clean & dry compressed air every time”
“Don’t let heat slow down your operations, our chillers are the perfect solution for all your cooling needs”
Our compressed air Dryers & Chillers plays a critical role in the machine tools industry. SANPAR Air dryers ensure clean dry air which is used to remove moisture and contaminents from compressed air systems that power various pneumatic tools and equipment’s. Our Air dryers ensure Improved equipment performance, Reduced maintenance costs, Increased energy efficiency, Improved air quality and enhanced worker safety. SANPAR Chillers in machine tool industries are used to regulate the temperature of cutting and grinding fluids, hydraulic oil, and spindle bearings in machine tools such as milling machines, lathes, grinders, and more. We deliver chillers for Increased tool life, Improved accuracy, Enhanced productivity and Reduced maintenance costs.
Importance of Compressed air dryer in Machine tool Industry?
A compressed air dryer is a device used to remove moisture and other contaminants from compressed air systems. When air is compressed, the temperature increases, causing water vapor to condense and collect in the compressed air system. This moisture can cause corrosion, reduce the lifespan of pneumatic equipment, and compromise the quality of the compressed air supply. A compressed air dryer works by lowering the dew point of the compressed air, which causes the moisture to condense and be removed from the system.
Dry compressed air is used in the operation of machine tools to power pneumatic equipment, such as valves, actuators, Automatic tool changer (ATC), Pneumatic doors, Pneumatic clamping and declamping and in motors. However, compressed air can contain contaminants such as water vapor, oil, and particulates, which can damage the pneumatic equipment and negatively impact the quality of the finished products.
Why Chiller in Machine tool industry?
Chillers for the machine tool industry are cooling systems used to regulate the temperature of cutting tools and workpieces during the machining process. Machine tools generate a lot of heat due to the high speed and friction generated during the machining process. This heat can cause thermal expansion and distortion of the workpiece, which can lead to inaccuracies and poor quality finished products. Additionally, high temperatures can also damage the cutting tool, leading to premature wear and breakage.
A chiller for the machine tool industry works by circulating a coolant through the machine’s spindle, cutting tool, and workpiece. The coolant absorbs the heat generated during the machining process and carries it away, which helps to maintain a stable and consistent temperature in the machine. This ensures that the workpiece remains within its tolerance limits, resulting in high-quality finished products.
Application of Compressed Air dryer in Machine Tool Industry
- Machining -To power pneumatic equipment such as valves, actuators, Automatic tool changer (ATC), Pneumatic doors, Pneumatic clamping and declamping and in motors .
- Cutting and grinding -To prevent thermal expansion and distortion and ensures accuracy in the finished products.
- Painting and coating -To atomize the paint or coating material. Moisture in the compressed air can cause paint defects such as blushing or fish-eyes.
- Packaging and labelling - To power equipment such as air knives, air cylinders, and vacuum pumps.
- Material handling -To power pneumatic conveyors, vacuum systems, and air compressors.
- Quality control -In various quality control processes such as leak testing, pressure testing, and particle counting.
Application of Chiller in Machine Tool Industry
- Cooling cutting tools -Cool down the cutting tools and prevent them from overheating, which extends their lifespan of tools.
- Cooling workpieces -Chillers are used to regulate the temperature of the workpieces which will prevent the expand and deform.
- Cooling machine components -Spindles, bearings, and motors generate heat during the machining process, which can cause them to wear out quickly and reduce their lifespan.
- Improving productivity -By regulating the temperature of cutting tools, workpieces, and machine components, chillers help to reduce downtime and improve productivity in the machine tool industry.